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PM100RSD060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts
R AC Q
1 234 5678
A B S S S
9 11 10 12 13 15 17 19 14 16 18
AB
X (4 PLACES)
T M M N
B
W (TYP)
P
DC
U
N
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
V UPC UF O UP VUP1 V VPC VF O VP V VP1 V WPC WFO
11. 12. 13. 14. 15. 16. 17. 18. 19.
WP V WP1 VNC VN1 BR UN VN WN FO
W
V
U
P J TC Measured Point E Z H H
Y (6 PLACES)
AA AD
FG
K V
LK
Rfo
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Low Loss Using 4th Generation IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RSD060 is a 600V, 100 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 100 VCES Volts (x 10) 60
VWPC WP W FO VWP1
VNC WN
BR FO
VN1
VN
UN
Rfo
Rfo
VVPC VP VFO VVP1
GND IN FO VCC
GND IN FO VCC
GND IN FO VCC
GND IN FO VCC
GND IN FO VCC
GND IN FO VCC
TEMP
GND GND GND GND GND GND GND SI OUT SI OUT SI OUT SI OUT SI OUT SI OUT SI OUT
TH
B
N
W
V
GND IN FO VCC
U
Rfo
VUPC UP UFO VUP1
P
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Inches 4.330.04 3.740.02 3.500.04 2.910.02 2.62 1.28 1.24 1.02 0.94 Millimeters 110.01.0 95.00.5 89.01.0 74.00.5 66.44 32.6 31.6 26.0 24.0 Dimensions Q R S T U V W X Y Z AA AB AC AD Inches 0.080.02 0.670 0.39 0.08 0.39 0.16 0.24 Rad. 0.217 Dia. 0.197 0.2 Sq. 0.10 0.18 0.13 0.06 Millimeters 2.00.5 17.02 10.0 2.0 10.0 4.0 Rad. 6.0 M5.5 M5 Sq. 0.5 2.54 4.5 3.22 1.6
0.87 +0.04/-0.02 22.0 +1.0/-0.5 0.84 0.79 0.69 0.020.01 21.2 20.0 17.5 0.50.3
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125C Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VISO PM100RSD060 -20 to 150 -40 to 125 -20 to 100 31 31 560 400 2500 Units C C C in-lb in-lb Grams Volts Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C) VCES IC ICP VCC VCC(surge) PC 600 100 200 400 500 328 Volts Amperes Amperes Volts Volts Watts
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) FWDi Rated DC Reverse Voltage (TC = 25C) FWDi Forward Current (TC = 25C) Collector Dissipation (TC = 25C) VCES IC ICP VR(DC) IF PC 600 30 60 600 30 176 Volts Amperes Amperes Volts Amperes Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br -VNC) Fault Output Supply Voltage (Applied between FO and VC) Fault Output Current (UFO, VFO, WFO, FO) VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25C, VD = 15V VCE = VCES, Tj = 125C, VD = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage VEC VCE(sat) -IC = 100A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 100A, Tj = 25C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 300V, IC = 100A Tj = 125C 0.8 -- -- -- -- 1.2 0.15 0.4 2.4 0.6 2.4 0.3 1.0 3.3 1.2 S S S S S -- 1.7 2.3 Volts -- -- 2.2 1.7 3.3 2.3 Volts Volts -- -- 10 mA -- -- 1.0 mA
IGBT Brake Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25C, VD = 15V VCE = VCES, Tj = 125C, VD = 15V FWDi Forward Voltage Collector-Emitter Saturation Voltage VFM VCE(sat) -IF = 30A VD = 15V, VCIN = 0V, IC = 30A, Tj = 25C VD = 15V, VCIN = 0V, IC = 30A, Tj = 125C -- 1.9 2.6 Volts -- -- 2.5 1.8 3.5 2.5 Volts Volts -- -- 10 mA -- -- 1.0 mA
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part (VD = 15V) Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 Tj 125C) Circuit Current toff(OC) OT OTR UV UVR ID VCIN(on) VCIN(off) IFO(H) IFO(L) Minimum Fault Output Pulse Width* tFO VD = 15V Trip Level Reset Level Trip Level Reset Level VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage Fault Output Current* Applied between UP, VP, WP, UN, VN, WN, Br -VNC VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V VD = 15V OC SC OC Tj = -20C Tj = 25C Tj = 125C -20C Tj 125C, VD = 15V -20C Tj 125C, VD = 15V -- 264 158 39 -- -- -- 111 -- 11.5 -- -- -- 1.2 1.7 -- -- 1.0 -- 311 -- 53 360 79 10 118 100 12.0 12.5 44 13 1.5 2.0 -- 10 1.8 520 430 -- -- -- -- -- 125 -- 12.5 -- 60 18 1.8 2.3 0.01 15 -- Amperes Amperes Amperes Amperes Amperes Amperes S C C Volts Volts mA mA Volts Volts mA mA mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Inverter Part Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Junction to Case Thermal Resistance Brake Part Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each IGBT* Each FWDi* Each IGBT Each FWDi Each IGBT* Each FWDi* Case to Fin Per Module, Thermal Grease Applied
*TC measured point is just under chip. **If you use this value, Rth(f-a) should be measured just under the chips.
Min. -- -- -- -- -- -- -- -- --
Typ. -- -- -- -- -- -- -- -- --
Max. 0.38 0.70 0.23** 0.36** 0.71 1.66 0.45** 0.96** 0.027
Units C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage*** Symbol VCC VD VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time Applied between UP, VP, WP, UN, VN, WN, Br -VNC Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 5 ~ 20 2.5 Volts Volts kHz S Value 0 ~ 400 15 1.5 Units Volts Volts
*** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak.
5
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) (INVERTER PART)
DIODE FORWARD CHARACTERISTICS (INVERTER PART)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
2.0
SATURATION VOLTAGE, VCE(sat), (VOLTS)
102
VD = 15V Tj = 25oC Tj = 125oC
101
DIODE CURRENT, -IC, (AMPERES)
1.5
SWITCHING TIMES, ton, toff, (s)
toff
1.0
101
100
ton
0.5
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
0 0 20 40 60 80 100
COLLECTOR CURRENT, IC, (AMPERES)
100 0 0.5 1.0 1.5 2.0 2.5
DIODE FORWARD VOLTAGE, VEC, (VOLTS)
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS CHARACTERISTICS
101
REVERSE RECOVERY TIME, trr, (S)
100
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
102
REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW (mJ/PULSE)
101
Esw(off) Esw(on)
SWITCHING TIMES, tc(on), tc(off), (s)
Irr
100
tc(off) tc(on) tc(off)
10-1
trr
101
100
CONDITIONS: HALF-BRIDGE INDUCTIVE LOAD SWITCHING OPERATION Tj = 25oC Tj = 125oC VCC = 300V VGE = 15V
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 101
102
COLLECTOR CURRENT, IC, (AMPERES)
100 103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
101
100
100
10-1
10-1
10-2
STANDARD VALUE Rth(j-c)Q = 0.38oC/W (IGBT) Rth(j-c)Q = 0.70oC/W (FWDi) SINGLE PULSE
10-2
STANDARD VALUE Rth(j-c)Q = 0.71oC/W (IGBT) Rth(j-c)Q = 1.66oC/W (FWDi) SINGLE PULSE
10-3 10-3
10-2
10-1
TIME, (s)
100
101
10-3 10-3
10-2
10-1
TIME, (s)
100
101
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